MANUFACTURA — Smart Manufacturing Intelligence Platform

ACTIVE BREAKDOWN — MC-07 Husky H300 · Line 4

Hydraulic pressure failure detected at 09:31. Machine offline for 4h 12min. Revenue impact: Rp 18.9M and counting. Technician Agus Prasetyo assigned. ETA repair completion: 12:00.

LIVE

Asset Health Score

71.2%

-4.8%

vs yesterday

Mold Health Score™

76.4%

-2.1%

vs last week

MTBF

148.4hrs

-12.8%

vs target 200h

MTTR

4.2hrs

+8.4%

vs target 2.5h

PM Compliance

82.4%

-6.2%

vs target 100%

Breakdown Rate

2.8events/day

+40.0%

vs target 1.0

Revenue at Risk™

Rp 18.9M

+24.0%

from breakdowns

Asset Health Center

Machine health scoring based on vibration, temperature, pressure, and maintenance history

2 Critical5 Warning5 Healthy

Critical

machines

Warning

machines

Healthy

machines

Sort by:

MC-07 Husky H300

Line 4

Critical

Health Score28%

Vibration12.4 mm/s

Temp248°C

Pressure184 bar

RULOVERDUE

Next PM: 2026-05-01

MC-09 Toyo Ti-150

Line 5

Warning

Health Score62%

Vibration6.8 mm/s

Temp218°C

Pressure162 bar

RUL210h

Next PM: 2026-06-10

MC-11 Battenfeld 400

Line 6

Warning

Health Score68%

Vibration5.6 mm/s

Temp214°C

Pressure159 bar

RUL290h

Next PM: 2026-06-18

MC-08 Milacron T225

Line 4

Warning

Health Score71%

Vibration5.1 mm/s

Temp212°C

Pressure158 bar

RUL380h

Next PM: 2026-07-04

MC-03 Haitian MA900

Line 2

Warning

Health Score74%

Vibration4.8 mm/s

Temp208°C

Pressure156 bar

RUL420h

Next PM: 2026-06-15

MC-06 Sumitomo 180T

Line 3

Warning

Health Score78%

Vibration4.2 mm/s

Temp201°C

Pressure152 bar

RUL560h

Next PM: 2026-06-22

MC-02 Engel 500T

Line 1

Healthy

Health Score82%

Vibration3.4 mm/s

Temp196°C

Pressure148 bar

RUL840h

Next PM: 2026-06-30

MC-12 Demag 350T

Line 6

Healthy

Health Score85%

Vibration2.6 mm/s

Temp188°C

Pressure144 bar

RUL1100h

Next PM: 2026-07-20

MC-01 Arburg 370S

Line 1

Healthy

Health Score88%

Vibration2.1 mm/s

Temp184°C

Pressure142 bar

RUL1240h

Next PM: 2026-07-12

MC-10 Netstal Elion

Line 5

Healthy

Health Score91%

Vibration1.8 mm/s

Temp182°C

Pressure140 bar

RUL1820h

Next PM: 2026-08-01

MC-05 Fanuc Roboshot

Line 3

Healthy

Health Score94%

Vibration1.2 mm/s

Temp178°C

Pressure138 bar

RUL2100h

Next PM: 2026-07-28

Predictive Maintenance Center

Real-time sensor monitoring with AI-powered failure prediction and RUL estimation

AI Prediction Active

Monitor:

Estimated Failure

2026-06-15

Cooling pump degradation — temperature rising 3°C/shift

Remaining Useful Life

72h

Failure Probability

82%

Vibration (mm/s) — Today

Temperature (°C) — Today

Mold Intelligence Center

Shot count tracking, mold health, maintenance history, and defect contribution

Avg Mold Health Score™76.4%

Total Molds

Maintenance Due

Critical

Avg Health

78%

Mold	Product	Machine	Health	Shot Count	Shot %	Next Maint.	Downtime (min)	NG Contrib	Repairs	Status
M-001	Bumper Cover FR	MC-01	88%	48,200	80%	2026-07-08	—	42	2	Healthy
M-007	Dashboard Panel	MC-02	94%	31,400	63%	2026-08-12	—	16	1	Healthy
M-019	Coolant Reservoir	MC-07	45%	38,900	78%	2026-05-01	420	45	5	Critical
M-024	Door Handle	MC-03	62%	57,800	96%	2026-06-08	180	124	4	Critical
M-031	Clip Fastener	MC-05	97%	22,100	28%	2026-09-01	—	8	0	Healthy
M-042	Seal Gasket	MC-06	78%	44,600	74%	2026-06-24	60	162	3	Monitor
M-055	Air Duct Housing	MC-08	84%	28,400	57%	2026-07-18	30	15	1	Healthy
M-061	Wiring Grommet	MC-09	79%	19,200	32%	2026-07-02	90	144	2	Monitor

Breakdown Intelligence

MTBF, MTTR trend analysis, breakdown event log, and root cause drill-down

1 Active Breakdown

MTBF

148.4h

Target: 200h

MTTR

4.2h

Target: 2.5h

Breakdown Events

Last 24h

Revenue Loss

Rp 31.3M

Last 24h

MTBF Trend — Last 7 Weeks (hours)

Breakdown Event Log — Last 24h

MC-07Line 4ACTIVE

Hydraulic Failure

Hydraulic pump bearing failure — overdue PM

09:31

252m

Rp 18.9M

MC-03Line 2Resolved

Servo Fault

Servo amplifier overheat — cooling fan failure

07:14

108m

Rp 4.9M

MC-09Line 5Resolved

Cooling System

Cooling water pump seal leak — gradual wear

06:42

54m

Rp 2.4M

MC-11Line 6Resolved

Hydraulic Seal

Hydraulic cylinder rod seal worn — age

Yesterday 22:18

78m

Rp 3.5M

MC-06Line 3Resolved

Ejector Jam

Ejector pin bent — mold wear M-042

Yesterday 20:44

36m

Rp 1.6M

Sparepart Intelligence

Critical sparepart stock risk, consumption trend, and coverage days

2 Stockouts4 Low Stock

Total SKUs

Stock Out

Critical Risk

Warning

2 Critical Stockouts — Immediate Procurement Required

HYD-PMP-001 (MC-07 currently down) and SRV-AMP-022 (MC-03 failure risk 74%) have zero stock. Combined machine revenue risk: Rp 23.7M/day.

Part Code	Description	Applicable Machine	Stock	Min Stock	Coverage (days)	Consumption/mo	Unit Cost	Risk
HYD-PMP-001	Hydraulic Pump Seal Kit	MC-07	0	2	STOCKOUT	1.2	Rp 2800K	Critical
BRG-SKF-6208	SKF Deep Groove Bearing 6208	MC-03, MC-09	1	4	8d	0.5	Rp 450K	Critical
SRV-AMP-022	Servo Amplifier Module A2	MC-03	0	1	STOCKOUT	0.3	Rp 8400K	Critical
CLG-PMP-005	Cooling Water Pump 5HP	MC-09, MC-11	1	2	14d	0.4	Rp 3200K	Low Stock
EJC-PIN-M42	Ejector Pin Set M-042	MC-06	2	4	12d	0.8	Rp 680K	Low Stock
HYD-CYL-003	Hydraulic Cylinder Rod Seal	MC-07, MC-11	3	4	18d	0.6	Rp 940K	Low Stock
FAN-MOT-012	Cooling Fan Motor 0.75kW	MC-02, MC-03	4	2	45d	0.4	Rp 320K	OK
OIL-HYD-46	Hydraulic Oil ISO VG 46 (20L)	All Lines	12	8	62d	0.8	Rp 480K	OK

AI Maintenance Copilot

Predictive maintenance recommendations powered by sensor data and failure history

Live Prediction

AI Maintenance Copilot2 Critical Machines

MAINTENANCE AI

Maintenance Copilot ready. Asset Health Score is 71.2% — 2 machines critical, 5 in warning state. MC-07 is currently down (4.2h, Rp 18.9M loss). I have predictive models running on all 12 machines.